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Environmental Control System (ESP32 + BeagleBone Black)

Overview

This project monitors room temperature and humidity and automatically turns a fan on or off. Instead of modifying the fan electrically, a servo physically presses the button on a wireless remote.

An ESP32 handles the sensor readings and control logic, while a BeagleBone Black logs data and hosts a simple web dashboard that can be accessed from a phone or computer on the same network.

Hardware

  • ESP32
  • BeagleBone Black running Debian
  • DHT22 temperature/humidity sensor
  • SG90 servo motor
  • Wireless fan remote
  • Breadboard and jumper wires

Software / Tools

  • C++ (Arduino framework, PlatformIO) on ESP32
  • Python on BeagleBone Black
  • Flask (web dashboard)
  • UART communication between boards

How it works

The ESP32 continuously reads temperature and humidity from the DHT22 and runs a basic state machine. Under normal conditions it stays in a monitoring state. When the temperature passes a set threshold, the servo moves and physically presses the fan remote button, then returns to monitoring.

At the same time, the ESP32 sends status updates over UART in a simple format like:

TEMP_F=77.36, HUM=48.10, FAN=OFF, STATE=MONITORING

The BeagleBone Black reads this data from /dev/ttyS1, parses it, logs it into a CSV file, and displays the latest values through a small Flask web app.

Running the system

Flash the ESP32 using PlatformIO and connect the sensor, servo, and UART lines (shared ground required).

On the BeagleBone Black:

  • Navigate to the linux_app folder
  • Create and activate a virtual environment
  • Install requirements
  • Run the logger and web app

Then open:

http://[bbb-ip]:5000

Example data

The system logs data in CSV format:

timestamp,temp_f,humidity,fan,state
2026-04-03 22:25:49,77.36,48.10,OFF,MONITORING

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