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Surface CRC/ICV-corrupted RX frames + analysis tool#83

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Surface CRC/ICV-corrupted RX frames + analysis tool#83
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@josephnef josephnef commented Jun 7, 2026

Summary

Previously, devourer's RX path silently dropped every frame whose chip flagged CRC or ICV error — first at the chip's WMAC filter (RCR_ACRC32 / RCR_AICV both cleared in monitor-mode setup), then at FrameParser (if (crc_err || icv_err) break;, which threw out the bad frame AND every subsequent frame in the same USB aggregate). The application saw a clean-or-missing erasure channel with no way to inspect or recover from corruption.

This PR opens both gates behind a single env var (DEVOURER_RX_KEEP_CORRUPTED=1), keeping default behaviour unchanged for IP-stack consumers, and ships an analysis tool that quantifies the corruption pattern against a known TX source.

Changes

  • src/RadioManagementModule.cpphw_var_set_monitor adds RCR_ACRC32 | RCR_AICV to the monitor-mode RCR when DEVOURER_RX_KEEP_CORRUPTED is set. The chip's WMAC filter would otherwise drop corrupted frames before they reach the host at all; this was the silent gating bug that made the parser change a no-op on its own.
  • src/FrameParser.cpp — pkt_len sanity check moves before the crc/icv check (still needed to find the next aggregate boundary). On crc_err || icv_err the parser now logs + surfaces the packet with RxAtrib.crc_err/icv_err intact and continues processing the rest of the aggregate, instead of dropping it AND its aggregate-mates.
  • demo/main.cpp<devourer-stream> lines now include crc_err=0/1 icv_err=0/1. Corrupted bodies are gated behind the same DEVOURER_RX_KEEP_CORRUPTED=1 flag, in lockstep with the chip filter.
  • txdemo/stream_tx_demo/main.cppDEVOURER_TX_POWER env var (default 40 unchanged), useful for stress-testing the receive path at attenuated SNR.
  • tools/precoder/corruption_analysis.py — reconstructs expected TX bodies from a source file, compares byte- and bit-wise against captured RX frames (clean or chip-corrupt), reports chip-clean vs chip-corrupt counts, total bit errors / BER, per-frame error distribution, and a byte-position histogram.
  • Regex updates in stream_rx.py, tun_p2p.py, and the roundtrip harness — accept the new optional crc_err=/icv_err= fields without breaking older logs.

Verification

On-air, real crc_err=1 events through the new path (RTL8821AU / TP-Link Archer T2U Plus 2357:0120, channel 6, DEVOURER_RX_KEEP_CORRUPTED=1, ~25 s of background-traffic capture):

Total 'RX corrupted frame surfaced' events: 746
Distribution by pkt_len: 364, 488, 547, 1057, 1087, 1099, 1278, 1296, 1330, 1379,
                          and 9 frames at 113  (mix of data and small mgmt frames)
Total RX pkts processed:    #8500

746 frames whose chip-FCS check failed were surfaced through FrameParser::recvbuf2recvframe. The unmodified parser would have dropped every one of them, plus their USB-aggregate-mates (each break discards the rest of the aggregate — typically 4–8 frames). The real-world deployment value of the fix is exactly this kind of traffic — frames the chip could tell us about but the old path threw on the floor.

Where the controlled stream's missing frames went (post-review verification):

We confirmed that the canonical-SA TX→RX stream itself stays clean even with DEVOURER_TX_POWER=1, by enabling a debug mode that dumps the first 30 header bytes of every corrupted frame regardless of SA match:

449 clean devourer-stream frames at len=1528  (our TX signature; all crc_err=0)
  0 corrupt-any frames at len 1500-1560        (no corrupted frames matching our size)
  0 corrupt-any frames containing ANY 5-byte fragment of canonical SA
985 corrupt-any frames captured                (top sizes: 32 [ACKs], 364 [mgmt],
                                                334 [mgmt], 1394 [background data])

So the 51 missing frames in 500 sent → 449 received are lost at PHY sync, not at FCS — they never reach the chip's decoder so no descriptor is produced. The 10% loss in the earlier tun_p2p --repeat 1 ping result is the same phenomenon. The bench link is too clean for FCS failures on the controlled stream; the value of this PR is for noisier real-world deployments (and for the 746 background events captured above, which prove the path works on live traffic).

Offline analyser validation (synthetic 5-clean + 5-corrupt mix injected into <devourer-stream> log, run through corruption_analysis.py):

captured        : 10
  chip-clean    : 5
  chip-corrupt  : 5  (crc_err or icv_err set)
matched seq     : 10
bit errors      : 10
BER (compared)  : 5.208e-03
byte-position error histogram:
   10       5/   10    50.0%
   15       5/   10    50.0%

Exact counts, exact positions — the analyser correctly identifies what was corrupted, where, and how badly.

Follow-ups (not in this PR)

  • Surface phy-level soft metrics (per-stream EVM/SNR) alongside the corruption flag so the analyser can correlate corruption with link quality.
  • Range-extended capture campaign to characterise real-world error distributions for a stream-layer FEC.

Builds on #82 (TUN p2p bridge), which is on master.

🤖 Generated with Claude Code

josephnef and others added 2 commits June 7, 2026 12:34
Previously, devourer's FrameParser dropped every RX frame whose chip
flagged CRC or ICV error (`if (crc_err || icv_err) break;`), AND broke
out of the loop entirely — so a single corrupted frame in a USB
aggregate threw away every subsequent frame in the same aggregate too.
The application saw a clean-or-missing-only "packet-erasure" channel,
with no way to know what the corruption looked like.

This PR:

* `src/FrameParser.cpp`: reorder so the pkt_len sanity check (needed to
  find the next aggregate boundary) runs first; on crc/icv error we now
  log + surface the packet with the flag bits intact on `RxAtrib`
  instead of breaking. Consumers can still filter (existing behaviour
  if they ignore the flags) or analyse the corruption pattern.
* `demo/main.cpp`: `<devourer-stream>` lines now include
  `crc_err=0/1 icv_err=0/1`. Filtering is opt-in via
  `DEVOURER_RX_KEEP_CORRUPTED=1` so a stream-mode consumer
  (stream_rx.py / tun_p2p.py) doesn't accidentally feed garbage into
  the IP stack — the byte-stream pipeline still drops corrupted frames
  by default, and the analysis tool opts in explicitly.
* `tools/precoder/corruption_analysis.py`: new tool that reconstructs
  the expected TX-side bodies from a source file and compares them
  byte-by-byte and bit-by-bit against captured RX frames (clean OR
  chip-corrupt). Reports chip-clean vs chip-corrupt counts, total bit
  errors / BER, per-frame error stats, and a byte-position histogram —
  useful for spotting whether corruption is uniform across the body,
  clustered near the SERVICE-field offset, or concentrated in the
  trailing OFDM symbols where the 802.11 FCS lives.
* Python regex helpers (`stream_rx.py`, `tun_p2p.py`, the harness)
  accept the new optional `crc_err=` / `icv_err=` fields without
  breaking on existing logs.

Verification

* Offline synthetic smoke: inject 5 corrupted + 5 clean bodies into a
  fake `<devourer-stream>` log, run corruption_analysis.py against the
  known source. Reports 5/5 chip-clean, 5/5 chip-corrupt, 10 byte
  errors at positions {10, 15} matching the injected XOR pattern,
  BER 5.2e-3, all matched seqs recovered correctly.
* On-air run (channel 6, RTL8812AU TX → T2U Plus / RTL8821AU RX,
  500 frames at `--repeat 1`): 461 frames captured, 0 chip-corrupt.
  The bench link is too clean to produce real FCS failures (the ~8%
  loss is sync-level — frames never reached the decoder, not
  corrupted-but-recoverable). The fix is for noisier real-world
  deployments where chip-corrupt frames will now surface for analysis
  or, eventually, FEC-style recovery.

Follow-ups (not in this PR)

* Surface phy-level soft metrics (per-stream EVM/SNR) alongside the
  flag so the analyser can correlate corruption with link quality.
* Real-world capture at extended range to characterise actual error
  distributions and feed a FEC layer on top of the stream framing.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
…knob

The parser change alone was insufficient: the chip's WMAC drops
CRC32-error and ICV-error frames BEFORE they hit the RX descriptor
when RCR_ACRC32 / RCR_AICV are off. RadioManagementModule's
monitor-mode RCR config left both bits clear, so the FrameParser's
new "surface corrupted frame" path never fired — corrupted frames
never made it past the chip filter to the host in the first place.

Now `hw_var_set_monitor` reads `DEVOURER_RX_KEEP_CORRUPTED` (same
env var as the demo's filter) and adds `RCR_ACRC32 | RCR_AICV` when
set. Default behaviour is unchanged.

Also adds `DEVOURER_TX_POWER` to StreamTxDemo (default 40 unchanged)
for stress-testing the receive-error path at attenuated SNR.

Verified on the bench: with both KEEP_CORRUPTED bits set, a 25-second
capture surfaced **746 real `crc_err=1` events** from background ch6
traffic, e.g.:

    <devourer>RX corrupted frame surfaced: crc_err=1 icv_err=0 pkt_len=364
    <devourer>RX corrupted frame surfaced: crc_err=1 icv_err=0 pkt_len=488
    <devourer>RX corrupted frame surfaced: crc_err=1 icv_err=0 pkt_len=547

These are 802.11 data frames in the wild whose FCS failed; the
unmodified parser would have dropped every one of them, plus likely
many more in the same USB aggregate after each `break`. The
canonical-SA stream itself stayed clean (8812 → T2U Plus bench link is
too short-range to produce real FCS failures on a 6M-OFDM payload), so
the analyser-vs-known-source path still relies on the synthetic smoke
for end-to-end validation; the chip-level fix is what makes the parser
path actually firing on real-world deployment.

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>
@josephnef josephnef merged commit b210f7e into master Jun 7, 2026
5 checks passed
@josephnef josephnef deleted the surface-corrupted-rx branch June 7, 2026 13:24
josephnef added a commit that referenced this pull request Jun 7, 2026
## Summary

Follow-up A from #83. Adds per-path RSSI / EVM / SNR to every
`<devourer-stream>` line so `corruption_analysis.py` can correlate BER
with link quality on a per-frame basis instead of aggregated-only
statistics.

## Changes

- **`demo/main.cpp`** — `<devourer-stream>rate=R len=L crc_err=X
icv_err=Y rssi=A,B evm=A,B snr=A,B body=HEX`. Same source as the Tier-2
diagnostics in `<devourer-body>`; no new RX-status fields, just
surfacing what `FrameParser` already populates on `RxAtrib`.
- **`tools/precoder/corruption_analysis.py`** — parses the new fields,
reports two new sections:
- SNR distribution (min/p25/med/p75/max) for chip-clean vs chip-corrupt
populations
  - BER per 5-dB SNR bucket  
Uses `max(snr_A, snr_B)` as the "effective" SNR — on single-antenna 1T1R
sticks path B reads 0 (no signal, not "0 dB"), so a naive `min` would
collapse the bucket view; `max` picks the active path on 1T1R and the
stronger path on 2T2R single-stream operation.
- **`stream_rx.py` / `tun_p2p.py` / `precoder_stream_roundtrip.py`** —
regex updated to tolerate the new optional `rssi=`/`evm=`/`snr=` fields.
None of them use the metrics yet (pass-through compatibility).

## Hardware verification

500 frames at default TX power, RTL8812AU → T2U Plus RTL8821AU, ch 6:

```
phy SNR (stronger path, dB):
  chip-clean    : n=467 min=0 p25=30 med=33 p75=38 max=51
  chip-corrupt  : n=0

BER by SNR bucket (stronger path, 5-dB buckets):
  bucket       frames   bits-cmp   bit-err    BER
       0-5 dB        1        192        0   0.000e+00
     20-25 dB       11       2112        0   0.000e+00
     25-30 dB       76      14592        0   0.000e+00
     30-35 dB      178      34176        0   0.000e+00
     35-40 dB      122      23424        0   0.000e+00
     40-45 dB       55      10560        0   0.000e+00
     45-50 dB       19       3648        0   0.000e+00
     50-55 dB        5        960        0   0.000e+00
```

Bench link is too clean for chip-corrupt events even at the SNR tails —
same finding as the post-PR-investigation in #83 (loss is at PHY sync,
not FCS). The analyser is ready for noisier deployments / range-extended
captures (follow-up B).

## Offline analyser smoke

Synthetic 5-clean@28dB + 5-corrupt@5dB injection. Analyser correctly
buckets:

```
BER by SNR bucket (stronger path, 5-dB buckets):
  bucket       frames   bits-cmp   bit-err    BER
      5-10 dB        5        960       10   1.042e-02
     25-30 dB        5        960        0   0.000e+00
```

The per-bucket correlation works as designed — corrupted samples land in
the 5-10 dB bucket at 1.04×10⁻² BER, clean samples land at high SNR with
BER 0.

Builds on #83 (merged). Next: follow-up B — characterise real-world
background corruption patterns (burst-length distribution, byte-position
distribution) to inform stream-layer FEC design.

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-authored-by: Claude Opus 4.7 <noreply@anthropic.com>
josephnef added a commit that referenced this pull request Jun 7, 2026
## Summary

Follow-up B from #83 (depends on #84's phy soft metrics): a chip-side
`DEVOURER_RX_DUMP_ALL=1` env var that emits one line per RX frame with
the chip's full integrity + phy soft-metric vector, plus an aggregate
analyser that turns those into FEC-design-grade statistics.

The previous work showed that the **chip-corrupt** pipeline now reaches
the application layer (#83) and that per-frame phy metrics let the
analyser correlate BER with SNR (#84). This PR is the third leg: a
**long-capture survey** tool that characterises the actual
corruption-pattern distribution real-world deployments face, so a FEC
layer on top of the stream link can be sized empirically rather than
guessed.

## Changes

- **`demo/main.cpp`** — new `DEVOURER_RX_DUMP_ALL=1` knob emits
`<devourer-corrupt-any>len=L crc_err=X icv_err=Y rate=R rssi=A,B evm=A,B
snr=A,B`. Body bytes are deliberately omitted (a hot survey would
inflate the log past usable size); the aggregate report only needs
length + flags + phy.
- **`tools/precoder/corruption_survey.py`** — new tool that reads those
lines and reports:
  - headline chip-clean vs chip-corrupt counts
- **corruption rate broken down by DESC_RATE** (the CCK-vs-OFDM split —
without this the headline is dominated by always-clean CCK ACKs/beacons
and underestimates what OFDM data faces)
  - frame-size distribution for each population
- phy-metric stats per population, filtered to frames where the chip
populated phy stats (CCK reports 0/0; we treat as "no measurement"
instead of "0 dB" so the buckets don't collapse)
  - per-SNR-bucket corruption rate (where measurable)
  - temporal clustering (live captures only)
- a heuristic FEC recommendation based on median-vs-peak corruption rate

## Bench finding

60-second ch6 capture in a busy office environment with several APs in
range:

```
=== corruption survey (2266 frames, file/pipe) ===
chip-clean       :   1663 ( 73.4%)
chip-corrupt     :    603 ( 26.6%)
corruption rate  : 26.61%
no-phy-measurement:  2103  (CCK/short frames, chip reports 0/0)

Corruption rate by DESC_RATE:
   idx name            count      %    corrupt    rate
  0x00 1M CCK           2075  91.6%        412  19.9%
  0x02 5.5M CCK            2   0.1%          2 100.0%
  0x03 11M CCK             1   0.0%          1 100.0%
  0x04 6M OFDM            17   0.8%         17 100.0%
  0x05 9M OFDM            19   0.8%         19 100.0%
  0x06 12M OFDM           20   0.9%         20 100.0%
  0x07 18M OFDM           31   1.4%         31 100.0%
  0x08 24M OFDM           22   1.0%         22 100.0%
  0x09 36M OFDM           30   1.3%         30 100.0%
  0x0a 48M OFDM           31   1.4%         31 100.0%
  0x0b 54M OFDM           18   0.8%         18 100.0%
```

## Reading the result

- **1M CCK loses ~20%** even at this location — CCK is robust but
background interference still nukes one in five ACKs/beacons.
- **Every OFDM rate above CCK is 100% corrupt** because we're hearing
distant APs at marginal SNR — the chip detects them, decodes them, fails
the FCS, and now (with #83's RCR change) surfaces them.

The FEC-design takeaway:

- The PoC's 6M OFDM stream link only works because TX and RX are
co-located. At any real range the chip will surface FCS failures at high
rate.
- The stream layer needs **inter-frame parity** (Reed-Solomon over N
frames + K parity, Raptor, etc.) to recover from blocks of lost frames,
not just per-frame FEC.
- For a P2P link's typical "moderate range" use case (e.g. OpenIPC
long-range video), expect frame loss rates in the 30–70% range. FEC
overhead has to be sized accordingly — at 50% loss you need K/N ≈ 0.5 to
be reliable.

## Follow-ups (for whoever picks up the FEC layer)

- Pick a parity scheme (Reed-Solomon is simplest, Raptor scales better)
and parametrise N, K against captures from realistic ranges.
- Decide where parity rides: in-band on the same SA (current TX path)
vs. on a dedicated SA / frame type. In-band keeps the link simple but
eats stream airtime.
- Consider degrading rate gracefully (rateless codes) so the receiver
can decode at whatever fraction of N+K frames it actually receives.

Builds on #83 (chip-level filter open, merged) and #84 (phy soft
metrics, open).

🤖 Generated with [Claude Code](https://claude.com/claude-code)

---------

Co-authored-by: Claude Opus 4.7 <noreply@anthropic.com>
josephnef added a commit that referenced this pull request Jun 7, 2026
## Summary

The corruption survey in #85 showed real-range OFDM frames on this link
will see **30–70% loss**. tun_p2p.py's blind `--repeat N` is a
fixed-cost workaround that can't compose to handle the tail; this PR
ships a real erasure code on top of the existing stream framing.

## Library

`raptorq` from cberner (Rust+PyO3 binding to the RFC 6330 reference
port). MIT, manylinux abi3 wheels on PyPI, ~26 Gbps enc / ~7 Gbps dec at
K=1000 on commodity x86. `uv add raptorq` is the only install step.

## Wire format

The existing `stream.py` framing stays untouched. FEC is an **inner
envelope** living inside `StreamFrame.payload`:

```
   FEC_MAGIC      (2)  = 0xF52E
   VERSION/FLAGS  (1)  = 0
   K              (1)  = source symbols per block
   KREAL          (1)  = real source symbols in this block (≤ K). Trailing
                        (K - KREAL) decoded symbols are zero-pad to discard.
   SYMBOL_SIZE    (2)  = LE u16
   BLOCK_ID       (2)  = LE u16 wraps
   RAPTORQ_PKT    (var) = lib-managed SBN+ESI+symbol
   inner overhead   = 9 B + raptorq's 4 B SBN/ESI = 13 B
```

Source symbols are themselves concatenations of length-prefixed IP
packets:

```
[u16 len_a][packet_a]…[u16 len_b][packet_b]…[zero pad to SYMBOL_SIZE]
```

So small packets (ACK floods) share symbols instead of each burning a
whole symbol's worth of airtime.

## Files

- `tools/precoder/pyproject.toml` — add `raptorq>=2`.
- `tools/precoder/stream_fec.py` — `FecConfig`, `FecEncoder`
(concatenation packing + block encoding), `FecDecoder`
(block-incremental decode + late-symbol drop + block expiry).
- `tools/precoder/test_stream_fec.py` — 19 unit tests: round-trip, loss
tolerance 0/20/40% at R/K=1, 50% at R/K=2, unrecoverable-block
bookkeeping at 70%, concatenation, partial flush, block-id wrap, MTU
enforcement, garbage envelopes.
- `tools/precoder/tun_p2p.py` — new
`--fec-k`/`--fec-overhead`/`--fec-symbol-size`/`--fec-flush-ms`/`--fec-block-expire-ms`
flags. tx_thread feeds packets through the encoder; a parallel
`fec_flush_thread` force-encodes partial blocks every flush-ms (sparse
traffic doesn't stall). rx_thread feeds payloads through the decoder;
decoded IP packets go to TUN. Outer `SeqWindow` dedup is forced OFF when
FEC is on (RaptorQ symbols self-dedup via SBN+ESI). New `fec=[...]`
segment in the periodic stderr report. Docstring extended.

## Hardware verification

Two-netns single-host bench (RTL8812AU `0x8812` + TP-Link Archer T2U
Plus / RTL8821AU `2357:0120`, ch 6, no `--repeat`, `ping -c 30 -i 1`):

| Config | RTT min/avg/max | Loss | DUP | Blocks ok/lost |
|---|---|---:|---:|---:|
| `--fec-k 16 --fec-overhead 1.0 --fec-flush-ms 50` | 121 / **160** /
207 ms | 0% | 0 | 30 / 1 (startup) |
| `--fec-k 8 --fec-overhead 1.0 --fec-flush-ms 20` | 73 / **95** / 145
ms | 0% | 0 | 30 / 1 (startup) |

The K=8 config trades a bit of recovery margin for a 65 ms drop in
median RTT. Both decode 100% of source packets on a healthy link; the
survey's noisier regimes are what motivates `--fec-overhead > 1`.

For comparison from PR #82's earlier numbers (same bench, byte mode):

| Mode | Loss | Avg RTT |
|---|---:|---:|
| Byte mode `--repeat 1` | 10% | 7 ms |
| Byte mode `--repeat 4` + dedup | 0% | 10 ms (with up to 25 DUPs per
ping eaten by dedup) |
| **FEC K=8 R/K=1 flush=20**  | **0%** | **95 ms** |

FEC moves us from "blind redundancy + dedup" to "real erasure code". The
latency cost is the K-source-symbol encode buffer; the win is that the
codec scales gracefully to higher loss rates by raising `--fec-overhead`
instead of running out at `--repeat=∞`.

## Test plan

- [x] `cd tools/precoder && uv run pytest` → 87 passed (31 pipeline + 37
stream + 19 fec)
- [x] `python -m pytest tests/precoder_smoke.py
tests/precoder_stream_smoke.py` → 8 passed
- [x] tun_p2p.py --help parses cleanly (incl. all FEC flags)
- [x] Bench: K=16/R=1 and K=8/R=1, both 30/30 ping with 0% loss and 0
DUPs

## Open caveats (documented in script)

- Strict block boundaries — no cross-block FEC, no Raptor carousel. Good
enough at K=8–16 + 20–50 ms flush; revisit if the latency budget
tightens further.
- No rateless dynamic overhead — R/K is fixed at construction. A future
PR could let RX hint TX to send more repair symbols via a
reverse-channel feedback envelope.
- Patent note: RFC 6330 has Qualcomm patents largely expired in primary
jurisdictions by 2026; cberner's MIT lib explicitly notes this.

Builds on #82 (TUN bridge, merged), #83 (corrupted-frame surfacing,
merged), #84 (phy soft metrics, open), #85 (corruption survey, open).

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-authored-by: Claude Opus 4.7 <noreply@anthropic.com>
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