Sovol-SV05 Customized

This is my Sovol SV05 custom build project. I own a BLV MGN printer and wanted a smaller version as a second printer. I dubbed this printer "Termite".

Assembly:

Step 1 - Vertical Extrusions

1. Follow Step 1 of the Sovol manual (pay attention to the note to orient the hole at the top)
2. Remove the wiring duct

Step 2 - Back Wall

1. Cut a piece of 1/4"/6 mm thick material to 13 1/2" x 16" (I used a piece of plexiglass from the local big box store)
2. Slide the back wall in place between the rear corner posts

Step 3 - Corner braces

1. Install two printed corner braces at the front lower corners

2. Install two printed corner braces at the side rear corners

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/100mm%20brace.stl

Step 4 - Top Structure

1. Install the top structure following Step 2 of the Sovol manual

Step 5 - Front Cross Bar

1. Remove the top bar with "Sovol" on the front

2. Using the printed parts, install it 70 mm above the bottom bar, inline with the top of the corner braces

3. Install the printed top corner caps

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/top%20cap.stl https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/top%20cap.stl

Step 6 - Hotbed

1. Skip to Step 5 of the Sovol manual and install the hotbed braces

2. Proceed to Step 6 of the Sovol manual and install the heated bed

3. Go back to Step 4 of the Sovol manual and install the Z axis frame to the printer

4. Install the printed hotbed cable protector

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/Sovol_SV05_htobed_cable_protection.stl

Step 7 - Electronics

1. Mount the power supply to the back wall using the three printed brackets

2. Mount the Control box to the back wall

   a. remove the control box cover

   b. disassemble the fan from the cover

   c. using the jig, drill two holes in the bottom of the control box

   d. Mount the control box to the back wall using the same drill jig to drill the holes in the wall

   e. Install the fan on the new printed cover using the fan plate and 20 mm bolts

   f. install the cover to the box

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/Sovol%20SV05%20board%20cover.stl

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/Sovol%20SV05%20board%20cover%20fan%20nut%20plate.stl

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/jig%20control%20box.stl

3. Mount the BTT pi to the back wall a. using the printed lower pi box as a jig, drill two holes in the wall and attach the lower box b. install the pi c. install a fan to the printed upper cover d. install the pi cover to the lower box

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/BTT%20PI%20v1.2%20case%20Bottom.stl https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/BTT%20PI%20v1.2%20case%20Top.stl

4. Print three brackets for power supply

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/power%20supply%20bracket.stl

Step 8 - Electrical Connections

1. Follow Step 9 of the Sovol manual to make all of the electrical connections

2. Plug the BTT pi into the Sovol control box using a USB cable

3. Connect 24v power from the control box to the pi

4. Install two wire clamps on the right rear vertical post to hold the extruder wire loom in place. Be sure to allow enough slack when the extruder travels to the front left corner.

   https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/Wire%20clamp%202.stl

Optional Tool Tray

Print the tool tray parts and install between the front cross bars

https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/tool%20tray%20panel.stl

https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/tool%20tray%20tweasers.stl

https://github.com/BigToyBox/Sovol-SV05-Termite-/blob/main/Printed%20parts/tool%20tray%20cutters.stl

Optional Y Axis belt covers

These snap on over the Y axis pulleys

[Left Cover](Printed parts/CoverEnder5_Left_v5.stl)

[Right Cover](Printed parts/CoverEnder5_Right_v2.stl)

[Snap on inner cover](Printed parts/